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Posts Tagged ‘inflatable boat repairs’

Inflatable boat repairs tips

posted by The Captain @ 12:53 PM
Friday, May 25, 2012

You can easily repair your inflatable boat and its minor punctures (1cm or less), be it either in Hypalon or in Strongan/PVC fabric. Read basic repair instructions below, but when performing simple repairs follow the instructions in your owner’s manual. Always use safety equipment. Seek a professional repair station for complete details, instructions and materials.
For larger repairs, consult your authorized dealer.

To know the fabric of your inflatable boat, check the buoyancy tube’s vertical seams. Since about 1985, most ZODIAC boats are made in Strongan/PVC fabric.

HAND-GLUED SEAMS = HYPALON FABRIC
Traditional assembly method for hypalon fabric. The 2 panels are glued, one covering the other. You will only see part of fabric that covers the other section.

THERMOBONDED SEAMS = STRONGAN FABRIC
Robotized hot assembly technique: two layers of fabric are welded between an exterior reinforcement band and an interior airtight band. What you see is the exterior band, with 2 borders.

REPAIR KIT
Cleaning:

  • Hypalon fabric: rough the material with the pumice stone provided (never use solvent)
  • Strongan fabric: Grease remover of the MEK or acetone type. Use safety equipment.

Repairing:

  • Fabric patch (use correct fabric for your boat)
  • Tube of special glue, ready for use: check with your dealer that you use the suitable glue
  • Small paint brush

CONDITIONS NECESSARY FOR A SUCCESSFUL REPAIR

  • Relative humidity less that 60%
  • Temperature between 18 and 25°C (64.4 and 77°F)
  • Avoid carrying out repairs in direct sunlight or rain
  • Check that the buoyancy tube is fully deflated and lies flat

PREPARATION

  • Cut out a round patch at least 5 cm larger than the hole or cut to be repaired
  • Draw around the shape of the patch exactly where it will be applied on the boat
  • Clean the damaged part of the boat and the corresponding side of the patch
  • Strongan fabric: with a grease remover of the alcohol type
  • Hypalon fabric: with the pumice stone only
  • Allow to dry for 5 minutes

GLUING

  • Apply 3 thin layers of glue on both the patch and the roughened area on the boat and let dry for 5 to 10 minutes between each layer until tacky

PUTTING ON THE PATCH

  • When the 3rd layer is dry, apply the patch without pressing and adjust the position if required
  • Press out the air bubbles which may have formed under the patch
  • Smooth the patch with a round object (ie: a spoon) starting from the center of the patch and working out
  • Clean the excess glue with a solvent

USE OF BOAT AFTER REPAIR

  • Do not expose the repair to sun or rain until cured
  • Let dry and cure for 24 hours before inflating

CAUTION !
When using the glue :

  • Carefully replace the cap on the tube of glue. If properly sealed, it keeps well.
  • Do not leave the tube in the sun or next to heat sources or direct flames.
  • Check that the room is properly ventilated, avoid inhaling or ingesting the glue, and avoid its contact with your skin

NOTE: FOR MAJOR REPAIRS, TAKE YOUR BOAT TO AN AUTHORIZED DEALER WHO CAN PERFORM AFTER SALES SERVICE

For repair products, click here.

View inflatable boat products, accessories and other innovative boat and marine products here.

Inflatable kayak repairs tips

posted by The Captain @ 12:16 PM
Tuesday, May 22, 2012

You can easily repair your inflatable kayak and its minor punctures (1cm or less), be it either in Hypalon or in Strongan/PVC fabric. Read basic repair instructions below, but when performing simple repairs follow the instructions in your owner’s manual. Always use safety equipment. Seek a professional repair station for complete details, instructions and materials.
For larger repairs, consult your authorized dealer.

To know the fabric of your inflatable kayak, check the buoyancy tube’s vertical seams or contact your local seller/dealer.

HAND-GLUED SEAMS = HYPALON FABRIC
Traditional assembly method for hypalon fabric. The 2 panels are glued, one covering the other. You will only see part of fabric that covers the other section.

THERMOBONDED SEAMS = STRONGAN FABRIC
Robotized hot assembly technique: two layers of fabric are welded between an exterior reinforcement band and an interior airtight band. What you see is the exterior band, with 2 borders.

REPAIR KIT
Cleaning:

  • Hypalon fabric: rough the material with the pumice stone provided (never use solvent)
  • Strongan fabric: Grease remover of the MEK or acetone type. Use safety equipment.

Repairing:

  • Fabric patch (use correct fabric for your boat)
  • Tube of special glue, ready for use: check with your dealer that you use the suitable glue
  • Small paint brush

CONDITIONS NECESSARY FOR A SUCCESSFUL REPAIR

  • Relative humidity less that 60%
  • Temperature between 18 and 25°C (64.4 and 77°F)
  • Avoid carrying out repairs in direct sunlight or rain
  • Check that the buoyancy tube is fully deflated and lies flat

PREPARATION

  • Cut out a round patch at least 5 cm larger than the hole or cut to be repaired
  • Draw around the shape of the patch exactly where it will be applied on the boat
  • Clean the damaged part of the boat and the corresponding side of the patch
  • Strongan fabric: with a grease remover of the alcohol type
  • Hypalon fabric: with the pumice stone only
  • Allow to dry for 5 minutes

GLUING

  • Apply 3 thin layers of glue on both the patch and the roughened area on the boat and let dry for 5 to 10 minutes between each layer until tacky

PUTTING ON THE PATCH

  • When the 3rd layer is dry, apply the patch without pressing and adjust the position if required
  • Press out the air bubbles which may have formed under the patch
  • Smooth the patch with a round object (ie: a spoon) starting from the center of the patch and working out
  • Clean the excess glue with a solvent

USE OF BOAT AFTER REPAIR

  • Do not expose the repair to sun or rain until cured
  • Let dry and cure for 24 hours before inflating

CAUTION !
When using the glue :

  • Carefully replace the cap on the tube of glue. If properly sealed, it keeps well.
  • Do not leave the tube in the sun or next to heat sources or direct flames.
  • Check that the room is properly ventilated, avoid inhaling or ingesting the glue, and avoid its contact with your skin

NOTE: FOR MAJOR REPAIRS, TAKE YOUR KAYAK TO AN AUTHORIZED DEALER WHO CAN PERFORM AFTER SALES SERVICE

View inflatable kayak products, accessories and other innovative boat and marine products here.

Inflatable Boat Basic Repair Information and Procedures

posted by The Captain @ 11:06 AM
Thursday, October 20, 2011

If you are attempting to repair small rips or holes, or even adding small accessories to your inflatable boat; it is important to follow factory gluing instructions closely.

Rips or holes larger than one inch in the air chamber or within two inches of a seam should be repaired with internal and external patches by a professional repair technician at a certified repair facility. A quick patch repair may solve your problem for a short period of time, but we recommend you have it redone by a professional.

We recommend that major repairs and the addition of large accessories such as oar locks, seating or towing rings be done by a professional repair technician at a certified repair facility.

If your boat is still under warranty and you are experiencing a seam failure the wooden transom separating from the molded transom flanges or tubeset; or the fabric is turning yellow and sticky, call your dealer immediately. Defective seams or sticky fabric result in complete warranty coverage and you may receive a new boat for free or at a small prorated fee.

If you plan to attempt a small repair, click here for repair kit information, glue and more.

View inflatable boat products, accessories and other innovative boat and marine products here.

 

Purchasing A Used Inflatable Boat or Kayak: Buying Tips

posted by The Captain @ 11:51 AM
Thursday, October 13, 2011

One of the biggest problems when shopping for a used inflatable boat, inflatable kayak or RIB, is how to tell if the craft meets your needs. Some inflatable boats or inflatable kayaks appear to look spartan and commercially orientated and therefore are unsuitable for family and sporting use, however, these inflatable boats may provide an excellent safe boat albeit without any luxuries.

Inflatable boats and kayaks are a great way to enjoy the waters without having to pay thousands of dollars. RIBs are generally a sound investment as used boat prices are very strong, thus making it a great financial investment over such boats as the GRP sport boats or traditional sport boats which tend to depreciate very quickly.

Buying a used inflatable boat, such as a RIB, can be very confusing at times, however, it is usually the mechanics of the engine and soundness of the trailer which require the most attention. Engine problems can be quite costly and having a thorough inspection on the inflatable boat before purchase could save you money.

Here are a few things we recommend you check when buying a used inflatable boat:

  • Check for major repairs to the buoyancy tubes. Half stuck patches may indicate an amateur repair and these should be attended to as soon as possible.
  • Careful inspection of the hull to tube attachments should show any problems in this area and common sense should prevail, however, check for tell-tale glue stains on the GRP and tube as this could indicate a previous problem that has been hastily repaired.
  • Check around the fuel tank for rust or old fuel as breakdowns at sea can often be attributed to polluted fuel.
  • Consider having the engine inspected by a professional before purchasing, as engine repairs can be quite costly.
  • Check to make sure the water pump is pumping through the correct volume of cooling water. Weak water flow is a good indicator that there might be a blocked outlet. If the pump is working incorrectly, overheating may have occurred and damage to the piston rings or bearings may have resulted.
  • As per usual, the trailer requires visual attention, paying particular attention to the draw bar and hitch, ensuring that the ball locking system is safe and operating correctly.
  • Wheel bearings and breaks, if fitted, are a major area for careful inspection. Breaks frequently become stiff or totally seized due to immersion in salt water and should be checked for correct rotation.
  • The trailers wheel bearings should also be checked; spin the wheel and listen for bearing noise/rumble. If the bearings are noisy, do not attempt to tow the boat without first replacing the bearings
  • Finally, inspect the winch, particularly the winch strap or wire.

Generally speaking, with used inflatable boats, what you see is what you get and there should be no reason to suppose that if the tubes and hull appear fair that there are any hidden problems; however, our recommended check list should help provide a guide to the main problem areas.

You may also be interested in:

Inflatable boat paint, a great way to repair your old inflatable boat

View inflatable boat products, accessories and other innovative boat and marine products here.

 

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