You can easily repair your inflatable boat and its minor punctures (1cm or less), be it either in Hypalon or in Strongan/PVC fabric. Read basic repair instructions below, but when performing simple repairs follow the instructions in your owner’s manual. Always use safety equipment. Seek a professional repair station for complete details, instructions and materials.
For larger repairs, consult your authorized dealer.
To know the fabric of your inflatable boat, check the buoyancy tube’s vertical seams. Since about 1985, most ZODIAC boats are made in Strongan/PVC fabric.
HAND-GLUED SEAMS = HYPALON FABRIC
Traditional assembly method for hypalon fabric. The 2 panels are glued, one covering the other. You will only see part of fabric that covers the other section.
THERMOBONDED SEAMS = STRONGAN FABRIC
Robotized hot assembly technique: two layers of fabric are welded between an exterior reinforcement band and an interior airtight band. What you see is the exterior band, with 2 borders.
REPAIR KIT
Cleaning:
Repairing:
CONDITIONS NECESSARY FOR A SUCCESSFUL REPAIR
PREPARATION
GLUING
PUTTING ON THE PATCH
USE OF BOAT AFTER REPAIR
CAUTION !
When using the glue :
NOTE: FOR MAJOR REPAIRS, TAKE YOUR BOAT TO AN AUTHORIZED DEALER WHO CAN PERFORM AFTER SALES SERVICE
For repair products, click here.
View inflatable boat products, accessories and other innovative boat and marine products here.
You can easily repair your inflatable kayak and its minor punctures (1cm or less), be it either in Hypalon or in Strongan/PVC fabric. Read basic repair instructions below, but when performing simple repairs follow the instructions in your owner’s manual. Always use safety equipment. Seek a professional repair station for complete details, instructions and materials.
For larger repairs, consult your authorized dealer.
To know the fabric of your inflatable kayak, check the buoyancy tube’s vertical seams or contact your local seller/dealer.
HAND-GLUED SEAMS = HYPALON FABRIC
Traditional assembly method for hypalon fabric. The 2 panels are glued, one covering the other. You will only see part of fabric that covers the other section.
THERMOBONDED SEAMS = STRONGAN FABRIC
Robotized hot assembly technique: two layers of fabric are welded between an exterior reinforcement band and an interior airtight band. What you see is the exterior band, with 2 borders.
REPAIR KIT
Cleaning:
Repairing:
CONDITIONS NECESSARY FOR A SUCCESSFUL REPAIR
PREPARATION
GLUING
PUTTING ON THE PATCH
USE OF BOAT AFTER REPAIR
CAUTION !
When using the glue :
NOTE: FOR MAJOR REPAIRS, TAKE YOUR KAYAK TO AN AUTHORIZED DEALER WHO CAN PERFORM AFTER SALES SERVICE
View inflatable kayak products, accessories and other innovative boat and marine products here.
I bought a used inflatable kayak and need information on it. How do I get it?
The best way is by visiting s Supplier’s Index, searching for the brand and visiting their website. If they are not listed, try contacting us and maybe we can help answer your question.
What fabrics are inflatable kayaks made from?
For many years all inflatable kayaks were made of Neoprene/Hypalon (or rubber) materials. Today modern materials and construction processes have made it possible to make inflatables out of strong plastic materials called PVC or Strongan (Zodiac’s fabric). So, today most inflatables are made out of PVC or Hypalon. Each fabric is different and requires different fabric and glue for repairs.
Are inflatable kayaks safe and stable?
Yes! Inflatable kayaks are said to be the safest and most stable boats in the world now with the patented construction methods, technology used and the innovative designs allowing redundant safety systems to be in place (ie. multiple chambers in the tubeset in case 1 gets punctured, other still stay inflated). Because of their safety reputation, inflatable kayaks are now essentially the standard for use by the military, coast guard and other rescue agencies worldwide.
How big a kayak do I need for my family?
There are too many criteria to consider for us to answer this question accurately for each user, but generally criteria include, number of people to go in the boat, their average weight, how much cargo will you have, for use in lakes or oceans, calm water or rough water, size of engine, personal safety peace of mind needed, tow it, put it on the roof or fold it up, and your budget. When you know the answers to these, visit a dealer and they’ll show you boats that meet your needs.
What size do I need for my yacht?
There are too many criteria to consider for us to answer this question accurately for each user, but generally criteria include, number of people to go in the boat, their average weight, how much cargo will you have, for use in lakes or oceans, calm water or rough water, size of engine, personal safety peace of mind needed, tow it, put it on top of your boat, put it on davits or fold it up, and your budget. When you know the answers to these, visit a dealer and they’ll show you boats that meet your needs.
How do I find out who manufactured my kayak?
Inflatable kayaks will have a logo, decal or other branding on them most of the time. If not, they should all have an I.D. plate or patch identifying the boat brand, model, serial number, length, width, weight, capacities, manufacturer contact info and more. This plate is often located on the transom (back) of the kayak. Contact the manufacturer using a Supplier’s Index to attain information you may be looking for or may require in the future.
How do I find a repair facility for my inflatable kayak?
Go to our Supplier’s Index and search for the listing of the manufacturer of your kayak. Click there to go to their website and locate the “dealer list” to search for a dealer/repair facility in your area. If brand loyalty is not an issue, or your brand has no dealer in your area, some of the bigger manufacturers have many dealers to choose from as most dealers will repair any brand of inflatable kayak. Here are some:
I recently bought a used inflatable kayak and need parts for it.
Go to our Supplier’s Index and search for the listing of the manufacturer of your kayak. Click there to go to their website for information and parts. If it isn’t listed, they probably don’t have a website. Our Shopping section offers a wide selection of parts and many dealers of different brands stock universal parts also.
I want to repair my inflatable kayak. What do I do?
Repairing a kayak yourself is a difficult and often costly task. It is a complex procedure and the glue, solvents, fabrics and tools required are not easy to get and are usually expensive. However, most dealers stock these items and will sell you them, some will even offer directions and advice. Be warned though that “self repairs” may end in a visit to the dealer anyways, so a dealer evaluation before you try is always the best idea to determine the difficulty of the repair.
I want to build my own inflatable kayak. Does anyone sell patterns and supplies?
Building an inflatable kayak is complex, and expensive and is best left to the professionals. Building your own kayak will likely cost more than buying one and could prove to be a safety hazard as well. Insuring it or passing government inspections/regulations my be difficult also. Patterns for the sections of the inflatable collar are hard to get and it is unlikely a manufacturer will supply them or that a dealer would have them. However, if you really want to try, a dealer will likely sell you the fabric, glue, parts, etc.
How do I learn more about inflatable kayaks?
The best way to learn more about a specific brand is by visiting a Supplier’s Index, searching for the brand and visiting their website. If they are not listed, try using our Information, Advice and Support page to learn more, or by contacting us and maybe we can help answer your question.
How Do I Find A Leak In My Inflatable Kayak?
Use a soapy water mixture (dish soap) and spray it all over your inflatable kayak while it is inflated. Watch for small bubbles, hissing and other telltale signs. Works every time!
View inflatable kayak products, accessories and other innovative boat and marine products here.
Zodiac’s creative genius has led it to patent a great many of its products, accessories and exclusive models. For this reason, their brand has been chosen as our demonstration unit for this section.
As the world’s leading manufacturer of inflatable boats, Zodiac originated many of the major concepts that have led to modern development of the inflatable like the inflatable keel, the Futura hull, the H2P inflated floor and the Ribster. Paralleling this, it has patented many of its original technical features: ie. the removable tube and adjustable oarlocks. These assembly methods for accessories (hand rail, stoppers) and advanced industrial technology are best illustrated by the way the transom is welded to the inflatable structure.
Because it belongs to a dynamic international industrial conglomerate. Zodiac has the technological ability to constantly develop new techniques using the latest high tech materials. For you, this is a guarantee that the boat you have chosen is better designed, better equipped, more efficient; a real asset!
Winning features, identifying signs
Inflatable keel, partially recessed valves. full length floorboard are the signs of a real Zodiac, the world leader, whose major characteristics have often been copied.
Inflatable Keel
Patented by Zodiac, this additional air chamber situated between the floor and the bottom creates a hull shape giving secure, comfortable handling characteristics.
Towing Rings
Oversized, stainless steel, towing rings capable of withstanding pulling forces of up to 1/2 ton, they are correctly positioned for efficient towing using a “V” system.
Semi-recessed Valves
Patented by Zodiac. Provides for quick inflation/deflation, allows easy adjustment of the pressure and is doubly airtight. Gives a continuous pressure reading when equipped with a valve pressure gaug
Internal Bulkhead
Totally sealing one compartment from the other, its conical floating shape equalizes the pressure in the tubeset.
Rubbing Strakes
Protecting the boat from bumps and knocks and the passengers from spray, Zodiac is the only manufacturer to have perfected the fitting of rubbing strakes by a welding procedure. The majority of Zodiac boats benefit from this system.
Floor With Rail System
Designed for fast easy assembly and strengthened by stringers, this aluminum framed floor features an integrated rail system, exclusive to Zodiac, which allows the fitting of accessories and the tying down of equipment.
Carrying Handles
Ergonomically designed to allow a good comfortable grip, these handles are positioned in carefully studied places to make carrying easier.
Marine Ply Transom
Carrying the weight of the motor and the large forces and vibrations it generates, the transom is designed to cope with extreme stresses.
Reinforced Cone Ends
Efficiently protect one heavily attacked zone of the boat.
Self-bailer
Using a non-return diaphragm system, simply remove the plug when under way and any water in the boat is quickly drained.
Thermo-bonding, Marine ply transom, Strongan™ Duotex*, Floor with rail system, Internal bulkhead, Towing, rings, Reinforced cone ends, Self-bailer, Semi-recessed valve, Carrying handles, Rubbing strakes, Inflatable keel
Thermobonding
Exclusive to ZODIAC, a robotized hot assembly technique originating from the aeronautical industry. Much stronger and more precise than old fashioned hand-glued methods, the resulting seams are virtually indestructible.
Marine ply transom
Carrying the weight of the motor and the large forces and vibrations it generates, the transom is designed to cope with extreme stresses.
Strongan™ Duotex
High performance fabric, exclusive to ZODIAC, Strongan™ is a 3rd generation plastomer which bonds impervious inner and outer layers to a dense polyester support cloth. It resists cuts and abrasions and is easily repairable in the unlikely event of a puncture.
Floor with rail system
Designed for fast easy assembly and strengthened by stringers, this aluminium framed floor features an integrated rail system, exclusive to Zodiac, which allows the fitting of accessories and the tying down of equipment.
Internal bulkhead
Totally sealing one compartment from the other, its conical floating shape equalizes the pressure between them.
Towing rings
Oversized, stainless steel, towing rings capable of handling pulling forces of up to 1/2 tonne, they are correctly positioned for efficient towing using a “V” system.
Reinforced cone ends
Efficiently protect one heavily attacked zone of the boat.
Self-bailer
Using a non-return diaphragm system, simply remove the plug when under way and any water in the boat is quickly evacuated.
Semi-recessed valve
Patented by ZODIAC, this system provides for quick inflation/deflation, allows easy adjustment of the pressure, is doubly airtight and well protected against sand and other debris. All this while being comfortable for passengers. When equipped with a valve cap pressure gauge you have a continuous pressure reading.
Carrying handles
Ergonomically designed to allow a good comfortable grip, these handles are positioned in carefully studied places to make carrying easier.
Rubbing strakes
Protecting the boat from bumps and knocks and the passengers from spray.
Inflatable keel
This additional air chamber situated between the floor and the bottom creates a hull shape giving secure, comfortable handling characteristics.
View inflatable boat products, accessories and other innovative boat and marine products here.
If you are attempting to repair small rips or holes, or even adding small accessories to your inflatable boat; it is important to follow factory gluing instructions closely.
Rips or holes larger than one inch in the air chamber or within two inches of a seam should be repaired with internal and external patches by a professional repair technician at a certified repair facility. A quick patch repair may solve your problem for a short period of time, but we recommend you have it redone by a professional.
We recommend that major repairs and the addition of large accessories such as oar locks, seating or towing rings be done by a professional repair technician at a certified repair facility.
If your boat is still under warranty and you are experiencing a seam failure the wooden transom separating from the molded transom flanges or tubeset; or the fabric is turning yellow and sticky, call your dealer immediately. Defective seams or sticky fabric result in complete warranty coverage and you may receive a new boat for free or at a small prorated fee.
If you plan to attempt a small repair, click here for repair kit information, glue and more.
View inflatable boat products, accessories and other innovative boat and marine products here.